A: Not the process itself, but how it's set up.
Basic lathes can wobble on extended lengths if the tailstock isn't rock-solid or if vibration creeps in from worn chucks.
Here's the fix we use: steady rests with hydraulic clamps and high-rigidity beds keep runout under 0.005 mm on shafts up to 1,800 mm. One oil rig supplier we helped dropped rejects from 18% to 2% on 2,700 shafts—saved them $8,500 in one quarter by avoiding rework.
A: Absolutely, with the right tooling tweaks.
Standard lathes drag on complex profiles because operators swap inserts manually, adding hours per setup.
We are equipped with quick-change turrets and C-axis control: thread a custom M42x3 in 9 minutes flat, no downtime. A hydraulics buyer cut their wait from 16 days to 7 on 3,400 fittings—got their assembly line back on track without overtime hassles.
A: Smart coolant and insert choices make all the difference.
Tough alloys heat and dull carbide quickly on basic setups, leading to3−5perpartintoolwaste.Ourgo−to:floodcoolantat80psiwithceramicinserts-extendslife3xonInconelturns.Anenergyfirmsawtoolcostsdrop317,200 savings edge.
A: Yeah, it's about damping and feeds.
Interrupted cuts chatter on softer lathes, roughing up finishes to Ra 1.2 or worse.
We counter with vibration-damped bars and variable feeds: hit Ra 0.6 routine on grooved parts. A medical device client nixed polishing on 5,200 probes—shaved 22% off labor and got cleaner assemblies straight off the machine.
A: With auto-programming and bar feeders for seamless ramps.
Prototypes on manual lathes work fine, but production stalls with repeat setups, eating 40% of the time.
Our automated CNC lathes load bars non-stop, and CAM programs scale in minutes: ramped 6,300 bushings for an auto supplier, yielding up 29% without added staff or delays.
Tired of lathe let-downs holding back your projects? Let's turn things around.
Visit www.simituo.com for capabilities and quick quotes.